Disassembling the new energy battery qualification application

Can a planning approach be used for the disassembly of electric vehicle batteries?

5. Conclusions Using the example of the Audi Q5 Hybrid battery system, a planning approach for the disassembly of electric vehicle batteries has been demonstrated. Based on a priority matrix, a disassembly sequence for the Q5 battery system has been derived.

Why is disassembly of lithium-ion batteries so difficult?

The disassembly of lithium-ion battery systems from automotive applications is a complex and therefore time and cost consuming process due to a wide variety of the battery designs, flexible components like cables, and potential dangers caused by high voltage and the chemicals contained in the battery cells.

How to design a battery disassembly system?

The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.

How difficult is it to automate battery disassembly?

However, the current lack of standardisation in design remains a significant barrier to automating battery disassembly . Additionally, the uncertain conditions of end-of-life or damaged EVBs add to the complexity of executing the disassembly process effectively.

Is the void of battery design regulation a challenge to automatic disassembly?

It is well known that the current void of battery design regulation created a heterogeneous ensemble of design solutions that represent a challenge to automatic disassembly . New EU battery regulation defines requirements on sustainability, safety, labelling and information on the batteries marketed and put on service in the EU.

Is repurposing power batteries a sustainable solution?

In the burgeoning new energy automobile industry, repurposing retired power batteries stands out as a sustainable solution to environmental and energy challenges. This paper comprehensively examines crucial technologies involved in optimizing the reuse of batteries, spanning from disassembly techniques to safety management systems.