Capacitor film pressing process pictures

What is a film capacitor?

Film capacitors are versatile components that can be designed into power electronics for industries ranging from consumer and renewables to automotive, aerospace and military. These capacitors come with very specific advantages including non-polarity, a high insulation resistance, low dielectric losses and self-healing capability.

What is film capacitor manufacturing process?

The film capacitor manufacturing process for three products including plastic box, aluminum can or a customized solution (seen in Figure 2). Within this process, there are key steps to further analyze. Figure 2: Film capacitor manufacturing process. Source: TTI

What is the dissipation factor of film/foil capacitors?

The dissipation factor for film/foil capacitors is lower than for metallized film capacitors, due to lower contact resistance to the foil electrode compared to the metallized film electrode. The dissipation factor of film capacitors is frequency-, temperature- and time-dependent.

What is the capacitance of a plastic film capacitor?

The film/foil variants of plastic film capacitors are especially capable of handling high and very high current surges. Typical capacitance values of smaller film capacitors used in electronics start around 100 picofarads and extend upwards to microfarads.

Can film capacitors be used for high power applications?

The relatively simple fabrication technique of winding gives film capacitors the possibility of attaining even very large sizes for applications in the high power range, as so-called "power capacitors".

How can film capacitors be optimized?

Film capacitors can be optimized through diferent materials and manufacturing methods. Capacitors are all unique; their fundamentals, the manufacturing processes, advantages and even technology trends are worth highlighting. There are diferent grades and applications critical to considering before choosing the best option.