
For all methods of transport the U.S. legal requirements are laid down in the Code of Federal Regulations (CFR 173.159) which state: 1. Batteries should be individually wrappedso that there is no chance of the terminals coming into contact with any external material or other battery terminals in the same package –. . Non-spillable lead acid batteries (those that use Gel or Absorbent Glass Matt technology) require the same packaging as those filled with acid. . Carriers will usually require these to be drained of acid and enclosed in an acid proof liner. Some may state that the battery is also covered with soda ash (which neutralizes acid).. . Just because your lead acid battery won’t do what you want it to do like start and engine does not mean that it is completely dead. Shorting out the. [pdf]
UN specification packaging such as 4G fiberboard boxes, various types of drums, and wooden boxes are all compliant to ship lead acid batteries per the 49CFR. If you are shipping by air, a leakproof liner is also a requirement as well.
Similarly, the IMDG code sets out similar requirements at Packing instruction P801 when you are shipping internationally by Sea. Using UN packaging would also be acceptable to ship lead acid batteries within Canada as well as by Sea internationally. If you are shipping internationally by air, we would look in IATA at Packing instruction 870.
The transportation of lead acid batteries by road, sea and air is heavily regulated in most countries. Lead acid is defined by United Nations numbers as either: The definition of ‘non-spillable’ is important. A battery that is sealed is not necessarily non-spillable.
Per the 49CFR 173.159, lead acid batteries must be packaged in a manner to prevent a dangerous evolution of heat and short circuits. This would include, when practicable, packaging the battery in fully enclosed packaging made of non-conductive material, and ensuring terminals aren’t exposed.
Let’s take a look at the various domestic and international regulations. For the purpose of this blog, we will be examining Lead Acid Batteries classified as UN2794 which are Batteries, wet, filled with acid. Per the 49CFR 173.159, lead acid batteries must be packaged in a manner to prevent a dangerous evolution of heat and short circuits.
First things first, unless there is an exception of some sort, a class 8 corrosive label and a class 8 placard would be required when shipping lead acid batteries. But when it comes to packaging, there is a bit more that needs to be discussed. Let’s take a look at the various domestic and international regulations.

When purchasing a battery, you will see a series of numbers and letters in the name. These numbers and letters are the BCI group size of the battery. BCI stands for Battery Council International. This is a trade association that includes manufacturers, recyclers, distributor, and retailer organizations that supply original and after. . First, each vehicle comes with a specific battery tray size, whether it’s a car, truck, SUV, commercial vehicle, boat, recreational vehicle, or other vehicles. It is important to choose a. . BCI is the most common system used to classify battery group sizes. The following battery group size chart explains the most common BCI battery groups and their specifications. . The BCI designationsinclude the group definition, dimensions, measurements, types, sizes, and other characteristics. The battery conversions chart can help you to cross-reference battery sizes, but it is also useful to understand the. . When choosing a battery, it is important to use the ones that are recommended by the manufacturer for your make and model of the vehicle. The easiest. [pdf]
The dimensions of a Group 35 battery are: The average group 35 battery weighs 30lbs (13kg). You can reduce this by 50% with a lithium phosphate equivalent. Group 35 are mainly built as starting batteries to start vehicle engines. Or as dual purpose marine used for a mix of starting and cyclical application. You won’t find deep cycle group 35.
You have a few options when looking for the right battery for your car or truck. Group 29 and group 31 batteries are designed for automotive applications. But there are some key differences between them that you need to be aware of before making a purchase. But what exactly are these groups?
Group 31 batteries are categorized primarily by their size, not by their power, even though power affects energy production. The dimensions of Group 31 batteries are 13 inches long, 6 13/18 inches wide, and 9 7/16 inches tall. Group 31 batteries are larger than Group 29NF batteries, as well as being shorter and wider than Group 29H batteries.
This adaptability, combined with robust performance metrics, positions Group 35 batteries as a top choice for both everyday users and professionals alike. Group 35 batteries are integral components in automotive and various other applications, known for their reliable performance and standardized dimensions.
The dimensions of Group 31 batteries are 13 inches long, 6 13/18 inches wide, and 9 7/16 inches tall. Group 31 batteries are larger than Group 29NF batteries, as well as being shorter and wider than Group 29H batteries. Group 34 batteries are medium-size and powerful that provide 750-900 CCA, 100-145 minutes of reserve capacity.
The application of the batteries is the same in certain cases. You’ll find both as starting and dual purpose marine. Group 35 deep cycle batteries are rare and more easy to find as group 34. So check the application carefully before making a replacement.

A SLA battery case is of plastic construction and is designed to hold the acid and plates in place rather than have any shock resistant capabilities. If the unit is dropped, even when held a few inches above a hard surface, this can be enough for the heavy weight of the unit to crack the casing. . Damage to the casing due to collision is most common in a warehouse or storage situation where another object collides with the battery. This. . Although the unit may not leak acid (the liquid is held in a glass mat or gel) immediately there is a risk that the battery’s life-cycle and. . If a SLA battery is charged to fast for it’s specification excess gases build up within the unit. However they are fitted with a valve (and hence this battery type is sometimes referred to as. [pdf]
Sealed lead acid batteries, especially those with gel based batteries, have the possibility of acid seeping out and causing corrosion to the materials in the surrounding areas, including the case. As such, batteries with cracked cases should always be replaced immediately.
Although an SLA (Sealed Lead Acid) Battery does not leak acid directly, there is a risk that its life-cycle and capabilities will be reduced if the battery ages. Acid may eventually start seeping out and cause corrosion to the surrounding materials, especially with gel based batteries.
Applications that have these profiles are solar energy storage and energy storage for off-grid power. Two of the most common mistakes that lead to lead-acid battery damage involve charging — or lack thereof. Some owners discharge their batteries too deeply, permanently altering their chemistry and function.
With a cracked casing, the sulfuric acid electrolyte in a battery starts seeping out and causes corrosion to the things in the surrounding areas. Thus acid leaks take place. You must handle the battery to prevent it. A battery’s positive and negative plates can exert pressure on the inner wall and make the battery case swell up.
An SLA battery's case may crack for several reasons, including the fact that it is of plastic construction and is designed primarily to hold the acid and plates in place, rather than having any shock resistant capabilities.
When you use your battery, the process happens in reverse, as the opposite chemical reaction generates the batteries’ electricity. In unsealed lead acid batteries, periodically, you’ll have to open up the battery and top it off with distilled water to ensure the electrolyte solution remains at the proper concentration.
We are dedicated to providing reliable and innovative energy storage solutions.
From project consultation to delivery, our team ensures every client receives premium quality products and personalized support.